What Are the Advantages of Industrial Ultrasonic Cleaner？

The Industrial Ultrasonic Cleaner Market Report for - highlights the market’s growth potential, projecting a value of around USD 74.14 Billion by , up from USD 39 Billion in . This trajectory suggests a promising compound annual growth rate (CAGR) of 9.61% from to .

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As to why industrial ultrasonic cleaner markets are growing, the report “projects significant market expansion (is) driven by technological advancements, increasing consumer demand, and regulatory support.”

Industrial Ultrasonic Cleaner Features and Benefits

Industrial ultrasonic cleaners are defined by task, not size.  The features and benefits industrial ultrasonic cleaners provide to accomplish the task must be considered first.  Then think about the size of the unit you need to do the job.

Here are some features and benefits to look for.

A Degas Mode Speeds Solution Preparation in an Industrial Ultrasonic Cleaner

Freshly prepared ultrasonic cleaning solutions (referenced below) contain entrained air that inhibits cavitation.

Trapped air can be removed two ways – letting the equipment operate for a period of time without a load or specifying a cleaner with a degas mode for faster results. 

A degas mode does its job by switching on and off causing air bubbles to coalesce, rise to the surface and burst.   The time-saving benefit of a degas mode increases with the cleaning solution capacity of the industrial ultrasonic cleaner tank.

Sweep Mode Delivers Uniform Results

Sweep provides a slight ± fluctuation in the industrial cleaner’s ultrasonic frequency (described below) and serves to even out the cleaning action.  This avoids what are called

• “Hot spots” or more intense and possibly damaging cavitation action
• “Dead zones” or no cleaning action, and
• Harmonic vibrations that can damage highly finished or delicate parts  

Pulse Mode Removes Tenacious Contaminants

If you are cleaning products with particularly tenacious contaminants specify an industrial ultrasonic cleaner equipped with a pulse mode. Pulse mode boosts ultrasonic power to 20% on some models to remove stubborn contaminants. 

Dynamic Mode Combines Sweep and Pulse

Pulse and sweep cannot operate simultaneously but equipment is available that automatically switches between the two.  An example is the Elmasonic xtra ST series. The ultrasonic performance is temporarily increased while the even ultrasonic sound field distribution in the bath enhances the cleaning effect.

Ultrasonic Frequency

Ultrasonic frequency determines the size of cavitation bubbles that remove contaminants on products being cleaned.  Lower frequencies such as 25 kHz (25,000 cycles per second) produce vigorous cleaning action and are ideal for removing tenacious contaminants on heavy metal parts.

Higher frequencies such as 45 kHz produce smaller cavitation bubbles better able to penetrate cracks, crevices, and are better suited for more delicate parts.  The Elmasonic xtra ST industrial cleaners offer the choice of 25 or 45 kHz operation.

A ultrasonic frequency used in a wide range of applications is 37 kHz, offered in the benchtop Elma xtra TT series of industrial ultrasonic cleaners.

For more information on this important feature, check our post selecting ultrasonic cleaner frequency.

Heaters and Timers

Manufacturers of ultrasonic cleaning solutions (discussed below) provide recommended cleaning temperatures. 

Industrial ultrasonic cleaners equipped with heaters speed the heating process, allowing you to begin cleaning your products sooner.  This can be a real time saver when cleaning in large capacity tanks such as the 22-gallon Elma X-tra ST 800H. 

Timers let you set and forget the ultrasonic cleaning cycle so you can attend to other matters.  As an example, timing can be set from 1 to 30 minutes or continuous.  To avoid potential damage, an automatic shut-off feature activates after 12 hours or if cleaning solution temperature becomes excessive. 

Mobility

Bench-mounted industrial ultrasonic cleaners such as the Elmasonic xtra TT units most likely remain in place.

Large capacity floor-mounted units should be equipped with lockable rollers that allow movement to different locations in the shop.   All that is required is a source of electrical power.

Easily Serviced Industrial Ultrasonic Cleaner

Downtime for a large industrial ultrasonic cleaner should be kept at a minimum. 

Should electronics servicing be required for the floor-mounted Elma xtra ST series, the easily swapped-out one-piece control and generator assembly reduces downtime to a minimum.  With a spare unit on hand there is no interruption to your operations while the primary electronics and control module is serviced. 

Options to Prolong Cleaning Solution Effectiveness

Elma offers options that help increase the useful life of your cleaning solution – attractive features when working with large capacity industrial ultrasonic cleaners.

Contaminants removed during the ultrasonic cleaning process remain in the bath, either held in suspension or float to the top.  Hard contaminants fall to the bottom of the tank. 

A good practice is to physically remove loosely adhering contaminants prior to the cleaning cycle by using a rinse option with tap water. 

After the items have been cleaned, spray rinse products with demineralized water to remove remaining residues. The rinse option can be table or wall mounted and is equipped with two rinsing wands, one for tap and one for demineralized water.

The filter option prolongs cleaning solution effectiveness by monitoring and removing contaminants and fine particles during cleaning cycles.

Benefits include extended bath effectiveness, lower water consumption and reduced tank erosion from settled particles.

When flow rate decreases due to contaminant buildup, filter cartridges are easily replaced by shop personnel.

A wheel-mounted table is an option that supports the rinsing system along with the cleaning basket. It is equipped with a splash guard, drip tray, and ball-valve drain to disposal.

If you want to learn more, please visit our website RedCrown.

These options are described by scrolling down to the xtra ST peripherals on the xtra ST Series details page.

Calculating Industrial Ultrasonic Cleaner Size

Determine how large the parts are that you will be cleaning.   Here are suggestions:

• Measure the dimensions of largest parts you will be cleaning
• Select equipment having a tank that will accommodate them
• If you clean more than one part per cycle, keep them separated – not stacked 

Because parts are cleaned in baskets (definitely not placed on the tank bottom) you’ll need to pay attention to the dimensions of the basket.

For example, the 42.8 gallon Elmasonic xtra STH has tank dimensions 23.6 x 23.6 x 17.7 inches WDH.  Its basket dimensions are 18.9 x 20.7 x 11.8 inches.

You’ll also need to know what is called the working depth of the cleaning fluid as it relates to the size of parts you’re cleaning.  It is the distance from the inside bottom surface of the basket to the surface of the liquid in a filled industrial ultrasonic cleaner tank and is important because parts being cleaned must be fully immersed in the liquid.  

Industrial Ultrasonic Cleaner – Cleaning Solutions

The correct cleaning solution chemistry is as important as ultrasonic frequency, operating features and other points covered in this post. 

Most today’s ultrasonic cleaning solutions are biodegradable, meaning that they reduce or eliminate disposal concerns of the past.  They are shipped as concentrates that are diluted with water then mixed in the cleaning tank by running the degas mode.

Our page on industrial ultrasonic cleaning solution formulations provides a useful guide to help you select those that meet your cleaning requirements.

In Closing –

An industrial ultrasonic cleaner is defined by what it does, not its size.  These units typically operate over long-term cycles such as an 8 hour shift and offer features and benefits promoting thorough and efficient cleaning results.

Contact Tovatech for more information on selecting the right equipment and cleaning solution formulations to meet your requirements.

Dirt, grease, and contaminants cling to surfaces in ways that traditional cleaning methods struggle to remove. Advantages of ultrasonic cleaning include reaching hidden crevices, removing stubborn residues, and improving overall cleanliness without damaging delicate materials.

High-frequency sound waves generate microscopic bubbles that dislodge contaminants effectively. This method suits industries requiring precision, such as aerospace, automotive, and medical device manufacturing. Explore how this technology transforms cleaning performance and operational effectiveness.

Enhancing Cleaning Efficiency with Ultrasonic Technology

Ultrasonic cleaning removes dirt and residues faster and more thoroughly than manual or mechanical methods. High-frequency sound waves create cavitation bubbles that penetrate tight spaces–dislodging contaminants from intricate parts.

This non-abrasive process prevents damage while delivering uniform cleaning across all surfaces. Consistent performance makes sure that components meet strict industry standards.

Faster cycle times improve productivity. This allows manufacturers to clean multiple parts simultaneously without compromising quality or efficiency.

Reducing Labor Costs and Manual Effort Effectively

Automated ultrasonic cleaning reduces the need for extensive manual scrubbing and labor-intensive cleaning processes. Operators load parts into the cleaning tank, and the system handles the rest. This will cut down on time spent on repetitive tasks.

The efficiency lowers labor costs while assuring thorough and consistent cleaning results. Reducing manual effort minimizes worker fatigue and the potential for human error. Businesses benefit from streamlined operations. This enables staff to focus on higher-value tasks that contribute to overall productivity.

Extending Equipment Lifespan with Gentle Cleaning

Dirt buildup and residue accumulation shorten the lifespan of precision parts and equipment. Ultrasonic cleaning eliminates contaminants without the need for harsh scrubbing, minimizing wear on delicate surfaces.

Unlike abrasive methods that risk damaging sensitive components, this approach preserves material integrity. Regular ultrasonic cleaning prevents corrosion, improves performance, and extends the functional life of tools and machinery.

Manufacturers can avoid unnecessary replacements and repairs by using ultrasonic cleaning methods. This reduces long-term maintenance costs while assuring equipment operates reliably for longer periods.

Improving Precision for Delicate and Complex Parts

Parts with intricate geometries, blind holes of small diameter, and delicate materials require a cleaning method that reaches every crevice without causing damage. Ultrasonic technology delivers precision by using microscopic bubbles to dislodge particles from hard-to-reach areas.

This method produces uniform cleanliness without manual intervention or risk of surface damage. Industries such as aerospace and metal finishing rely on this level of precision to meet stringent quality standards.

Reliable cleaning prevents defects, supports compliance with regulations, and enhances the overall performance of complex components.

Supporting Eco-Friendly and Chemical-Free Cleaning

Traditional cleaning methods often rely on harsh chemicals that pose environmental and safety risks. Ultrasonic cleaning reduces or eliminates the need for aggressive solvents by using water-based solutions or mild detergents.

Lower chemical consumption decreases hazardous waste production and improves workplace safety. The energy-efficient design of ultrasonic systems further supports sustainability initiatives by reducing water and chemical usage.

Manufacturers benefit from a cleaning process that aligns with regulatory requirements while minimizing their environmental impact and operational costs.

Maximizing the Advantages of Ultrasonic Cleaning with Baron Blakeslee

​We at Baron Blakeslee offer cutting-edge industrial ultrasonic cleaning systems designed for precision and efficiency. Our solutions remove contaminants from intricate components without causing surface damage, assuring consistent results in high-performance industries.

As trusted industrial cleaning equipment suppliers, we deliver robust degreasers, aqueous wash systems, and automated material handling solutions that streamline operations. Our expertise extends to solvent recycling, specialized coating systems, and contract manufacturing.