The Benefits of Using stationary concrete batching plants

Concrete mixes are an integral part of any construction. Most construction companies use concrete ready mix batching plants to make the material readily available for their workmen, and the work on their project is quicker. Concrete batching plants are of two types – mobile and stationary. Depending on a builder’s requirement, either of these batching plants is deployed on a construction site.

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So how are these two batching plants different from each other? And how do you decide which one caters to your requirements better? Here is some information to help you better understand each type and how to pick the right batching plant for your project.

What is a Stationary Batching Plant and What are the Advantages?

Stationary concrete mixing plants are larger and are used by builders when a large amount of concrete mix is required on a construction site. These plants are permanent fixtures and cannot be moved from one site to another.

There are several advantages of using stationary concrete mixing plants. Due to their larger size, stationary batching plants can churn out larger volumes of concrete mix. These batching plants also have a smaller failure rate, so you can use them for a longer period.

Due to their efficiency and their ability to produce more material, stationary batching plants are preferred for commercial construction purposes.

What are Mobile Batching Plants and Their Advantages?

Mobile concrete batching plants are more compact when compared to their stationary counterparts. They can easily be moved from one location to another. Each bin is provided with wheels so that the plant can be towed and hauled. It has a sturdy and compact structure. However, mobile batching plants are ideal only in situations where the production volume is lower. Furthermore, it is best suited for extending works such as road tunnels and construction in remote areas.

Other advantages of mobile concrete batch plants include:

Lesser Installation Time: The installation time is 50 percent less in the case of a mobile concrete mixing plant as compared to a stationary plant. This is because of the compact size and lower weight of the mobile batching plant. Also, mobile batching plants come pre-wired. This also significantly reduces the time needed for installation.

Lower Installation Costs: A major factor that reduces the time and money required for installation is the size and structure of the batching plant. Mobile concrete batching plants are compact, hence they require less space. Also, the newer models of mobile batching plants only require a flat surface for installation. So the costs incurred towards laying down a concrete foundation are eliminated.

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If you are looking for a ready mix concrete batching plant that can be transported and used across construction sites, then a mobile batching plant is the best pick for you.

For expert advice, you can reach out to Kaushik Engineering Works – the most trusted name in construction equipment manufacturing!

Reach Out for High-Quality Road Construction Material

Concrete Batching Plants are modern production facilities that produce concrete used in almost all construction projects with precise weighing and homogeneous mixing technology.

Concrete in Concrete Plants is produced as follows: High-quality concrete is produced by mixing the aggregate, cement, water and additives forming the concrete precisely in accordance with the predetermined production recipes and mixing them in the fast and high performance concrete mixers placed in concrete plants.

When the concrete plants were first designed years ago, they were designed as stationary type. But over time and in parallel with the developing technology, stationary concrete plants have also developed greatly.

Stationary Concrete Plant generally consists of the following units:

1. Aggregate Bunker (unit where aggregate is stored)

2. Aggregate Weighing Conveyor (Unit where the aggregate weighed precisely weighed under the aggregate bunker)

3. Aggregate Transfer Conveyor or Aggregate Transfer Bucket (Unit that carries the weighed aggregate to the mixer)

4. Cement Silo (unit where cement is stored)

5. Cement Screw (unit that carries the cement from the cement silo to the cement scale)

6. Cement -Water-Additive Scales (units where cement, water and additive are weighed)

7. Mixer (a mixer in which the weighed materials are mixed homogeneously and quickly)

8. Main Chassis (The unit containing the mixer, cement-water-additive scales, has carrier legs under which a transmixer will enter.)

9. Control Cabinet and Computerized Fully Automatic Control System (Concrete is produced automatically according to the concrete recipes entered the system)

10. Air Compressor and Pneumatic Equipment (Produces compressed air required for the operation of the facility)

What are the Advantages of Stationary Concrete Plant?
Modern Stationary Concrete Batching Plants are designed by considering maximum capacity, high flexibility, efficiency and reliability in order to produce all kinds of high-quality concrete in series.

The advantages of Stationary Concrete Plant are:
1- High Production Capacity and High Performance (Wide concrete production ranges from 30 m³ / h up to 200 m³ / h with single mixer, concrete production capacity up to 400 m³ / h with double mixer)
2- High Configuration Flexibility (Thanks to its flexible structure, configuration options that can meet the needs of the user completely)
3- Special Settlement Opportunity Fully Compatible with the Installation Area (settlement alternatives that can fit different installation areas)
4- Durable and Long-Life Main Chassis and Aggregate Bunker Design (Robust construction, safe transportation, long life working and weighing minimizes vibrations and provides precise weighing)
5- Easy and Fast Maintenance Advantage (Wide maintenance platforms, easy and safe access to the main parts and weighing scales of the mixer, special scale solid upper platform)
6- Special Concrete Production Facility (RCC, concrete parquet, concrete pipe, prefabricated element production) 7- Age Type, Dry Type; Wet & Dry Type Concrete Production Facility

Use areas of stationary concrete plants
Ready-mixed concrete producers who manufacture concrete in their own facilities and sell it to other concrete users and construction companies generally prefer stationary concrete plants due to their advantages in mass production, high performance and high flexibility.

In addition, stationary concrete plants are mostly preferred in construction projects that require high quality concrete production such as roads, dams, airports and high quality concrete. In addition, Stationary Concrete Batching Plants are also used in applications that require special concrete production such as RCC (Cylindrical Compacted Concrete), concrete parquet, concrete pipe, prefabricated element production (prefabricated column and beam etc.) production, and hollow concrete floor production.

Stationary Concrete Plant Features
Thanks to its flexible structure, Stationary Concrete Plants offer configuration options that can meet the needs of the users completely and can be designed in a variety of ways.

In stationary concrete plants, aggregate is transported to the mixer level by means of aggregate transfer conveyor or aggregate bucket. Since the aggregate bucket can operate at a steeper angle, it is suitable in cases where the facility should fit in a less area. But generally, the aggregate is transported to the mixer level via the transfer conveyor. In facilities containing aggregate transfer conveyor, aggregate waiting bunker is placed on top of the mixer.

The aggregate required for 1 cycle continuously in the aggregate waiting bunker is kept ready to be sent to the mixer immediately. In this way, aggregate transfer and mixing processes can be separated and the total cycle time can be shortened and concrete production capacity can be increased.

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