Plastic Recycling Floating Washer(15880+) - Alibaba.com

• A common technique used in recycling facilities is the flotation method. Less dense materials, such as labels, will float to the surface of the water, where they will be removed by a scraper, while the washed plastic will sink.
• Another similar technique is air classification, where lighter contaminants, such as dust and sand, are blown away by a fan, while heavier plastic pieces fall into the collecting bin.
• The batch washing method differentiates itself by not using a floating washer but rather using a washing machine instead. The clean plastic will be removed and sorted further for drying and re-melting, whereas the contaminants will be discarded.
• In a washing tunnel, air blowers and vacuum systems are used to remove contaminants from the plastic. Besides, the conveyors may carry the plastic through vibrating screens, sand traps, and magnetic separators.
• Using a washing drum is another way to clean plastic. A screen inside the drum helps separate debris from the clean plastic. Sometimes, reverse osmosis systems are used to remove contaminants from water.

Float washers use density differences to separate contaminants. Magnetic separators use magnets to attract ferrous contaminants, while eddy current separators use rapidly changing electric currents to remove contaminants. In some cases, washing chemicals are used to remove specific contaminants, such as oil from plastic bottles. Unwanted chemicals may be removed further in a filtration system.

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An important part of a floating washer is the conveyor belt. It moves the washed plastic to the next step, which is drying. The dried plastic will be ready for re-melting and then further used to manufacture new products. Some plastic recycling floating washers also have a crusher system that helps reduce the size of the plastic before it is sent for washing. The plastic is cut into smaller pieces or flakes.

Using a floating washer has many advantages. It reduces the number of plastics transported to washing facilities. In addition, the waste generated from a floating washer will be significantly lower compared to other methods. In some cases, up to 90% of contaminants can be removed using a floating washer, thus making the recycling process more efficient.

Specifications and maintenance of plastic recycling floating washers

Specifications of a typical plastic recycling floating washer include the size, washer capacity, and the material of construction.

• Size: The size of a floating plastic washer can vary, depending on the overall plastic recycling facility and machinery. In general, floating washers are between 1 m and 5 m in length and width.
• Washer capacity: The capacity of a floating washer washer indicates how much plastic waste can be washed in a given time. In general, floating washers can wash anywhere between 100 kg to 5 tons of plastic waste per hour.
• Material of construction: Plastic floating washers are usually made of stainless steel or carbon steel. The latter can be treated with anti-rust coating to improve durability.

Maintaining a plastic recycling washer is important for keeping it in good condition and prolonging its lifespan. Floating washers don't need much maintenance, apart from the occasional inspection and cleaning. The recycling facility operators should inspect the washer frequently to see if there are any signs of wear and tear. Any parts that are damaged should be repaired immediately to avoid further damage.

Make sure to remove any plastic pieces stuck in the washer or drainage area to avoid any clogs. Plastic debris can end up in the surrounding waterways, which can be hazardous to the environment. While it's normal for floating washers to get wet during the washing process, operators should ensure that the washer is not exposed to excessive moisture to avoid rust and corrosion. If made of steel, the washar should not be exposed to any harsh chemicals that could damage the material.

Some of the moving parts of the floating washer, like the pump and motor, may need lubrication from time to time. Clean and inspect the lubricated parts regularly and remove any excess grease. If the motor or pump makes any unusual noise or is sluggish, it might need repairs or replacement. The drain pipes should also be checked for leaks and any signs of blockage to allow for smooth drainage of water and waste.

Scenarios of plastic recycling floating washers

Plastic recycling floating washers can be used to sort out contaminants like sand and dirt in a variety of industries. Industries that deal with a lot of plastic material can benefit from these washers. For example, plastic recycling facilities use floating washers to remove contaminants before the plastic is recycled.

Washer facilities and repair shops can use floating washers to sort out plastic bottles and other containers before they are cleaned and recycled. Large-scale water bottling plants deal with a lot of plastic products on a daily basis. They can install large floating washers to sort out plastic containers and maintain production efficiency.

Warehouse logistics plastic recycling floating washers are also used to sort out plastic materials before they are used in the production process. This is commonly done with industrial plastics that are in high volumes, like plastic crates and pallets.

Eco-tourism organizations try to sort out plastic materials in order to save the environment and promote sustainable tourism. These are usually organizations that are on or near the beach where plastic waste from the ocean is common.

Fishing and marine industries can use floating washers to sort out plastic materials, especially fishing gear, like nets and floats. These industries usually have a lot of plastic waste because they are out at sea where plastic waste is common.

How to choose plastic recycling floating washers

When investing in a plastic recycling washing line, the floating separator is a small yet vital component that one may overlook. However, it is essential to consider what role the floating washer will play and how it fits into the overall recycling machine. For critical tasks such as separating plastics from contaminants like rocks, sand, and mud, a sturdy and recently manufactured plastic floating separator washer should be sought after. This is non-negotiable, as its main job is to ensure that the plant functions optimally by getting rid of such contaminants. It is ideal if the floating washer was manufactured from wear-resistant plastic material, as this would ensure that the separator has a long service life, saving the buyer from frequent maintenance costs that may arise from having to get a new one every now and then.

Not all plastic washing lines are the same, as some work better than others. It is essential to buy plastic floating washers that will fit the type of recycling machine one has. Before purchasing, it would be wise to take accurate measurements of the existing machines’ specs so that the right type can be bought in order to avoid any incompatibility issues. If buying a new plastic recycling washing line, it is important to ensure that the floating washer is included so that the entire recycling process can be seamless.

Suppliers offering plastic floating washers for sale in bulk are likely to be the ones buyers will need to consider. Depending on the quantity and type of floating washer they require, they may want to negotiate for better pricing. Suppliers who are willing to offer discounts for bulk purchases are ideal for buyers who are looking to resell these items.

Contact us to discuss your requirements of floating tank washer for plastic recycling line. Our experienced sales team can help you identify the options that best suit your needs.

FAQ

Q1: What types of plastics can be processed using a plastic recycling floating washer?

A1: Floating washers are primarily designed to separate plastics that float from heavier materials that sink. Consequently, they are typically used to process floating plastics such as PET, Styrofoam, and others while separating them from non-floating materials such as sinker plastics, wooden fragments, and organic matter.

Q2: Can a plastic recycling floating washer be integrated into existing recycling facilities?

A2: Yes, a plastic floating washer can be integrated into current recycling plants. Nevertheless, the procedure of installation may be determined by the capability of the plant, the machinery already in use, and the kind of plastics being handled.

Q3: What is the ecomomic benefit of using a plastic floating washer in the recycling process?

A3: Although initial costs may be incurred, plastic recycling floating washers increase the purity of recovered materials, making them more valuable. It enhances overall recycling efficiency, leading to potential cost savings in the long run.

Q4: How does a plastic recycling floating washer impact the environment?

A4: Floating washers play a crucial role in plastic recycling by increasing the quantity and quality of plastics washed and processed. This reduces the number of plastics in landfills and lowers environmental pollution.

Sink Float Washing Tank Of PET Recycling Line

Description : 

Sink float washing tank is an essential machine for washing and separating mixed plastics. It's an effective machine commonly used in PET bottle recycling plant due to its unique ability to separate PET plastic (bottles)from PP and PE plastic (like bottle caps and labels)

When filled with waters in the tanks,The material with density lower than water density will be float,such as the PP and PE. The material with density higher than the water density will sink down,like the PET, PVC,PVB, stones,dust,glasses,metals ect. We could separate main material with other types efficiently. Meanwhile, after washed by large amount of water, plastic materials will get more clean with this processing. Washing rollers equipped will help improve cleaning effect and pushing material forward to next step. In PET line, the PET flakes sink down will be discharge out with screw feeder from bottom.

Except the support frame and platform, All the material used in the tank body and rotating drums are all made of stainless steel

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Varies models are supplied for different plastic application.Certainly, We could also design as per your special request

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